Point Reyes Light - October 20, 2005

Sheriff replacing 63 bulletproof vests

 By Peter Jamison

Marin’s Sheriff’s Department is ordering 63 new bulletproof vests to replace vests built with a material that may break down earlier than expected under certain conditions.

The material, Zylon, has become a concern of law-enforcement agencies nationwide, including the Secret Service. Even bulletproof vests worn by the president and first lady have become suspect.

County supervisors last week approved $36,317 for the purchase of new Safariland bulletproof vests from San Jose-based LC Action Police Supply.

Zylon, a lightweight, bullet-resistant fiber, has been used in body armor since the 1990s. Vests currently worn by sheriff’s deputies, including those in West Marin, are made with the material.

One of the major American distributors of vests using the fiber, Michigan-based Second Chance Body Armor, may have been been alerted that there were problems with Zylon as early as 1998 by the material’s Japanese manufacturer Toyobo Co., according to a report by the Associated Press.

Tests found that Zylon can break down faster than expected from heat, light, and moisture exposure, potentially allowing bullets to penetrate vests made with the material.

Press organizations have gained access to memos showing that by the end of 2001 Second Chance was being urged by its research chief to withdraw the vests from the market.

Nationwide problems

But Second Chance did not alert its customers of the doubts raised about Zylon until 2003, after a police officer in Southern California was shot to death wearing one of the company’s vests and a Pennsylvania police officer was severely wounded.

The Justice Department is now investigating whether Second Chance sold defective vests to Secret Service agents, President George W. Bush, and first lady Laura Bush.

Zylon-based vests used by Marin County sheriff’s deputies are manufactured not by Second Chance but by Point Blank Body Armor, a company with no connection to the Justice Department investigation.

Captain Mike Ridgway, administrative and support services bureau commander for the county sheriff’s department, said that the department learned that the vests should be replaced on Sept. 8.

Before that, he said, the sheriff’s department had been aware for three to four months that some manufacturers of body armor containing Zylon were recalling their bulletproof vests. During that time, Ridgway added, the department called its body armor vendor "three or four times" to ask whether the vests should be replaced, but was assured that the vests were safe.

"We were proactively reaching out to make sure that the vests that we had were not affected," Ridgway said.

Manufacturer ‘confident’ in old body armor

Even now, Ridgway added, "the manufacturer is very confident in the integrity of the vest itself." Ridgway noted that none of the bulletproof vests used by sheriff’s deputies are more than three years old (Zylon supposedly degrades with protracted use), and that bulletproof vests in temperate Marin County are less likely to endure the extreme conditions of temperature and humidity under which Zylon breaks down.

"The manufacturer believes [the vests’] integrity is not in question," Ridgway said. "But obviously we’re not going to take that chance."

Dawn Schlegel, Chief Financial Officer for DHB Industries, of which Point Blank is a subsidiary, noted that no injuries attributable to Point Blank vests containing Zylon have been reported.

Nevertheless, Schlegel told The Light, her company recommended the vests be replaced after the National Institute of Justice in August identified Zylon as a potentially unsafe material.

In a staff report to the board of supervisors dated Oct. 11, the county’s supervising purchaser stated that on Aug. 24 the National Institute of Justice "identified poly-p-phenylene benzobisoxazole (commonly known as PBO or Zylon) as a material that appears to create a risk of death or serious injury as a result of degraded ballistic performance when used in body armor."

The institute revoked its safety certification for Zylon-based body armor on Sept. 26.

Information shared with deputies

All information on the vests containing Zylon received by the department was shared with deputies through the Deputy Sheriffs’ Association, Ridgway said.

Undersheriff Dennis Finnegan told The Light that there are "no known problems with the vests [deputies] are currently using."

Sheriff’s Lieutenant Scott Anderson said that the department "was real good at keeping everyone involved" as the problems with Zylon came to light.

"Everybody is aware of it," Anderson said.

Bullets over bovines

Anderson said that in the past 20 years he knew of only one sheriff’s deputy in the county who had been hit by gunfire, although there have been "a number of incidents" over that period when shots were fired at deputies.

The relative scarcity of gunplay in the county doesn’t diminish the importance of body armor, Anderson added.

"It only takes one [bullet]," he said. "Whether we haven’t had a shooting in ten years, or whether we have them every other day, I think it’s always important to have [a bulletproof vest] and be wearing one."

The $36,317 expenditure approved by supervisors last week will be offset by $16,000 from the Justice Department’s Ballistic Vest Partnership Grants program, Ridgway said.

The new vests ordered for sheriff’s deputies contain no Zylon. "No one is selling anything with Zylon in it anymore," Ridgway said.

The order for the vests is now being processed through the county purchasing office. Once the order is placed, Ridgway said, the new vests should arrive within 90 days.

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